Air Plasma – Corona Treatment using Tesla Coil



Corona Treatment of Surfaces

  • Corona treatment (sometimes referred to as air-plasma) is a surface modification technique that uses a low temperature corona discharge plasma to change the properties of a surface.
  • We have used this Tesla coil to change the surface chemistry of plastics and a few metals
  • Using chemical state spectra XPS reveals which elements have been oxidized or reduced by the plasma arc. 
  • The chemical reactivity of treated surface greatly improves the bondability of the surface of many different materials.
  • The supplied metal tip is steel coated with Zinc metal, which is sometimes deposited on the material exposed to the air-plasma.
  • When the tip is changed to other coatings or pure carbon, then the resulting chemistry of the surface is changed.

 

  • The corona plasma is generated by the application of high voltage to an electrode that has a sharp tip.
  • The air-plasma forms at the tip. A linear array of electrodes can beused to create a curtain of corona plasma.
  • When materials such as plastics, cloth, or paper are passed through the corona plasma curtain the surface energy and chemistry of the surface is changed.
  • Surface treatment systems are available for virtually any surface format including dimensional objects, sheets and roll goods that are handled in a web format. 
  • Corona treatment is a widely used surface treatment method in the plastic film, extrusion, and converting industries. (derived from Wikipedia).